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In fluid mixing, industrial agitators stand out as essential tools for boosting efficiency and productivity across many sectors. These powerful devices are crucial for optimal liquid mixing and blending. 

They bring a host of benefits to industries such as chemical processing, petrochemical, mining, oil and gas, and wastewater treatment. 

Our comprehensive guide takes a thorough look at industrial agitators, discussing their types, applications, and the factors to keep in mind when picking the best agitator for your specific need.

Understanding Industrial Agitators

Industrial mixers, which are also known as agitators or stirrers, are mechanical devices tasked with mixing, dispersing, and ensuring consistency within liquids or mixtures that include solids. These agitators work by methodically agitating the material, transferring kinetic energy to the fluid, and thus achieving the desired mixing effect. With an array of designs and setups to choose from, industrial agitators are equipped to handle a variety of mixing demands. They can perform everything from a light stir to intense agitation.

 

There are two main types of industrial agitators:

  1. Propeller Agitators: These agitators have a straightforward, axial-flow impeller called a propeller. They are often chosen for fluids that are not too thick and are perfect for jobs like mixing, keeping solids up in the liquid, and moving heat around.
  2. Turbine Agitators: Turbine agitators are made up of several flat blades that work great for strong stirring. They are frequently used in jobs that need a lot of cutting action, like making emulsions and breaking up solids into liquids.
Muller Weingarten industrial machine with vertical motor and cylindrical base on metal platform

Applications of Industrial Agitators

Chemical & Petrochemical: In chemical processing, industrial agitators are key for mixing ingredients, aiding chemical reactions, and keeping consistency during production.

Oil & Gas: Agitators are essential for storing crude oil, bitumen, condensate, and processed products. Side entry mixers mainly work to make the liquid uniform and prevent solids from settling at the bottom of the tank, which helps manage sludge and wax buildup.

Mining: In mining, industrial agitators are used to maintain solids in suspension, blend slurries, and carry out reactions to extract valuable materials from ore.

Water and Wastewater Treatment: These agitators help in the coagulation and flocculation processes, which are important for effective removal of contaminants from water and wastewater.

Paints and Coatings: For making paints and coatings, industrial agitators are vital to ensure even color and texture throughout the product. They mix ingredients thoroughly, which is crucial for quality in the final coating.

White Paper | Mixer Design Considerations

Download our educational white paper to learn how to choose the right industrial mixer for your application. 

Let Milton Roy’s experts present you with the answers to all your pertinent questions. 

We’ll help you choose the right mixer for your application even if your process lays outside the petroleum and water treatment industries.

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Guide | The Key to Efficient Fluid Mixing

Choosing the right agitator isn’t always straightforward. Factors such as tank size, fluid properties, mixing objectives, and energy consumption all play a role in determining the best solution for your application. That’s why understanding the different types of agitators and their specific advantages is essential.

MILTON ROY Mixing tank with vertical shaft and impellers, showing fluid dynamics through colorful streamlines – industrial mixing equipment for chemical and process industries.