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When is a Floating Mixer the Right Choice for Your Process?

In many processes, the choice of mixing equipment directly affects process efficiency, product quality, and operational costs. One solution is still often overlooked: the floating mixer.

In which conditions, should a floating mixer be considered as a serious option to evaluate?

What is a floating mixer?

A floating mixer is an agitator designed to adapt automatically to changing fluid levels. Unlike a fixed mixer, which is mounted at a set height, a floating mixer “floats” on the surface. This ensures that its impeller always remains submerged, regardless of how high or low the liquid is.

Since it is floating, a floating mixer always mixes efficiently without manual adjustment and can operate continuously, even at low levels.

Milton Roy Helifloat - Floating Mixers in Large Tanks

What Problems are a Floating Mixer Designed to Solve?

Wondering if a floating mixer is the right solution?

If you meet one or more of the following conditions, a floating mixer could be a serious option to consider:

  • You operate basins, lagoons, and large open tanks
  • Your process involves fluctuating liquid levels
  • You have to prevent particles settlement
  • Your budget is driven by tight CAPEX and OPEX requirements
  • You need a rapid commissioning meaning that a heavy duty construction is not an option.

What are the typical applications of a floating mixer?

Versatile, a floating mixer is adaptable to various basin geometries for wastewater and process applications:

  • Municipal and industrial water treatment
  • Homogenization
  • Denitrification
  • Solid Suspension
  • Prevention of sludge / solids deposits
  • Batch processes with fluctuating liquid levels
  • And many more

💡Our HELIFLOAT is available in ATEX and explosion-proof versions on request.

Why Choose the HELIFLOAT by Milton Roy Mixing?

  • For your basins, lagoons, and large tanks.
  • Eliminates costly pontoon construction and special support structure.
  • Reduces installation complexity and overall project costs.
  • Several agitators can be suspended in large basins.
  • Accelerates commissioning for faster project delivery.
  • Energy-efficient investment that operates with minimal power for large-displaced volumes.
  • Its fixation is performed using simple cables to avoid gyration.
  • Lightweight, energy-efficient.
  • Ensuring homogeneous mixing and process reliability.