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Every day that a crude oil tank operates without proper mixing, BS&W accumulates — reducing usable capacity, degrading oil quality, and driving up maintenance costs. Milton Roy Mixing's side-entry agitators are engineered to stop this cycle permanently, keeping solids and water in homogeneous suspension from the moment of installation.

With over 60 years of proven performance across refineries, pipeline terminals, strategic petroleum reserves, and FPSO installations worldwide, our side-entry mixing systems deliver measurable results: up to 30% reduction in BS&W levels, full recovery of tank working volume, and dramatically extended intervals between cleaning operations. 

The Problem: Sanding-In Costs You More Than You Think

When crude oil sits in storage, gravity works against you. Sand, salt, water, wax, and asphaltenes settle continuously, compacting into a dense sludge layer on the tank floor — a process known as sanding-in.

The consequences escalate with every month of inaction. Storage capacity shrinks as the sludge layer grows. Pump-out quality deteriorates as inhomogeneous crude reaches transfer lines. Downstream equipment — pumps, valves, heat exchangers, instrumentation — suffers accelerated erosion and fouling. Eventually, the only option is a full tank decommissioning for manual cleaning: a disruptive, hazardous operation that can cost over $1 million per tank and take weeks to complete.

Milton Roy's side-entry mixers prevent sanding-in at the source — continuously, reliably, and with minimal energy consumption.

Our Solution Portfolio for Crude Oil Storage

Not Sure Which Agitator Fits Your Process?

Tell us about your fluid, tank, and mixing objectives — our engineers will recommend the right solution within 48 hours.

Performance Validated by CFD Simulation

Every Milton Roy crude oil storage installation is backed by Computational Fluid Dynamics (CFD) analysis. Our engineering team models the complete tank environment — geometry, fluid properties, operating conditions, and mixer configuration — to:

  • Optimize mixer number, position, and angle for maximum floor coverage
  • Predict velocity distribution and identify potential stagnation zones before installation
  • Verify that minimum suspension velocity is achieved across the entire tank floor
  • Quantify energy consumption and validate the most efficient operating parameters

This simulation-first approach eliminates guesswork, prevents costly redesigns, and guarantees that the installed system performs exactly as specified — from day one.

Ready to eliminate BS&W from your crude oil tanks?

Connect with our engineering team for a technical assessment and CFD feasibility study.